Electrical enclosure design for industrial, outdoor, and safety-critical applications — built to your compliance requirements, thermally managed, with DIN rail integration and complete sheet metal documentation delivered into your PDM vault. Serving manufacturers and control panel builders across Toronto, Mississauga, Markham, Vaughan, Brampton, Richmond Hill, Newmarket, the wider Greater Toronto Area, and clients throughout Canada and the United States.
An electrical enclosure is not just a box. It is the first line of defence for every component inside it — against moisture, dust, vibration, thermal cycling, and the hands of a field technician under pressure. A poorly designed enclosure fails all of them.
At Clay Lilac, every enclosure is designed from the operating environment inward. Your compliance requirement, material selection, gasket design, thermal load, internal layout, cable entry, and service access are all resolved before a single sheet metal flat pattern is issued.
Delivered in SolidWorks or CATIA V5, on your templates, checked into your PDM vault — ready for manufacture without a single interpretation call.
Based in Newmarket, Ontario, we design electrical enclosures and control panels for manufacturers across the Greater Toronto Area — including Toronto, Mississauga, Markham, Vaughan, Brampton, Richmond Hill, Aurora, and Newmarket — as well as clients across Canada and the United States, all delivered remotely with the same responsiveness as an in-house design team.
Six enclosure engineering disciplines delivered on your templates, into your vault, with full IP transfer.
All enclosure work delivered in SolidWorks or CATIA V5. Native sheet metal parts, assemblies, and drawings issued in your preferred format. Files checked directly into your SolidWorks PDM or ENOVIA vault on every revision.
Enclosures are designed to the compliance standard you specify. Your IP rating, NEMA classification, or regulatory requirement is confirmed during briefing and drives all downstream decisions — material selection, gasket design, joint treatment, cable gland specification, and assembly sequence — all resolved before drawing issue.
Full internal layout design including DIN rail positioning, component mounting, wiring duct routing, cable management, and clearance verification. Every component modelled in 3D and verified for assembly access and maintenance reach before drawing issue.
Thermal load calculations, heat dissipation strategies, ventilation aperture sizing, fan and filter unit specifications, and cooling unit integration. Enclosures designed to maintain rated operating temperature across your full duty cycle — not just at nameplate conditions.
Gland plate design, knockout patterns, conduit entry, EMC cable entry systems, and strain relief specifications. Every penetration designed to maintain the IP rating of the enclosure and the EMC integrity of the system inside it.
NDA before any brief is shared. Full IP transfer on completion. Drawings on your company templates. Stage completion or biweekly billing — agreed upfront. End the project at any point with prior notice. No lock-in, no penalties.
* Prior notice period as agreed in the project contract.From operating environment to shop-floor-ready flat patterns — a clear, fast sequence.
We capture the operating environment, your compliance requirements, component list, thermal loads, cable entry requirements, and installation constraints before any modelling begins. PDM structure and drawing templates confirmed at this stage.
Sheet metal enclosure structure modelled in SolidWorks or CATIA V5. Internal layout positioned in 3D — DIN rails, wiring ducts, components, and cable entry all resolved before flat patterns are generated.
Compliance requirements verified at every joint, penetration, and gasket interface. Thermal load calculated and cooling strategy confirmed. Serviceability and maintenance access checked against your field procedures.
Full 2D drawing package on your templates with GD&T, DXF flat patterns, STEP 3D file, BOM, gasket specifications, and hardware callouts — all released through your PDM as a single traceable package.
Industry-standard tools. Native files delivered directly into your vault.
Electrical enclosure engineering across seven demanding manufacturing verticals — for clients in Toronto, the GTA (Mississauga, Markham, Vaughan, Brampton, Newmarket), across Canada, and throughout the United States.
Everything you need to know about Clay Lilac electrical enclosure design services.